After one year of technical renovation and system upgrading, the company’s overall intelligent manufacturing transformation project has been fully completed and officially put into full operation. The comprehensive upgrade of intelligent production, digital management and automated detection systems has realized the full-process intelligent control of steel smelting, processing, testing and warehousing, comprehensively improving production efficiency, product quality and operational management level.
The intelligent manufacturing upgrade project covers all core production workshops and management links of the enterprise. By introducing industrial Internet platforms, big data analysis systems and intelligent robotic equipment, the company has realized unmanned operation of key processes such as steel rolling, cutting and packaging. The newly built digital quality detection system can complete full-automatic flaw detection, size measurement and performance testing of steel products within seconds, with detection accuracy increased by 99.5%, effectively eliminating manual detection errors and ensuring 100% product qualification rate.
In terms of production efficiency, the intelligent transformation has shortened the single-batch production cycle by 22%, increased annual comprehensive production capacity by 18%, and reduced comprehensive production energy consumption by 15%. Meanwhile, the digital management platform realizes real-time monitoring, data statistics and intelligent scheduling of production, equipment, inventory and personnel, optimizing the enterprise’s resource allocation and greatly reducing operational and management costs. In addition, the intelligent safety monitoring system realizes 24-hour full-coverage monitoring of the production workshop, effectively preventing potential safety hazards and improving the intrinsic safety level of production.